A practical guide to eye-display sizes, motion functions, module structures and customization models for brands developing AI plush products.
This compact option is suitable for plush products that primarily require voice interaction and AI conversation. Without integrated eye screens, the module can be adapted to a wider range of character designs and product structures.
Small-screen modules add animated expressions while keeping the internal structure compact. They are suited to smaller characters and products where the eyes must fit within limited facial space.
| Screen size | Resolution | Primary consideration |
|---|---|---|
| 0.85-inch dual displays | 128 × 128 per display | Compact eye-display solution |
| 0.71-inch dual displays | 160 × 160 per display | Smaller screen with higher pixel density |
Larger displays make expressions and information more visible. They work best with characters that have a larger facial area or products designed around stronger visual interaction.
| Screen size | Resolution | Primary consideration |
|---|---|---|
| 1.28-inch display | 240 × 240 | Larger and clearer visual expressions |
| 2.01-inch display solution | 240 × 296 | Greater display area for expressive characters |
Screen size alone does not determine the best option. Buyers should also consider pixel density, facial proportions, viewing distance, power requirements and target cost.
AI plush toy modules can add physical interaction to voice and visual responses. Depending on the solution, supported functions may include:
Movement affects the internal layout, power consumption, product dimensions and development cost. Required actions should therefore be defined at the beginning of the project.
Displays, the control unit, sensors and other components can be positioned according to the plush structure. This provides greater layout flexibility and is particularly suitable for larger plush toys or character designs with non-standard proportions.
The major electronic and structural components are combined into a compact assembly. Products such as Spirit Cub and Dudu Cub use integrated structures. They suit smaller AI plush toys, but the character dimensions must be designed around the module.
The AI agent can be trained around the character's identity, personality and interaction requirements. A dedicated core module can then be integrated by your existing factory. MakerScout AI can also recommend qualified plush manufacturing partners when additional support is needed.
MakerScout AI can help coordinate an ODM project with an appropriate plush factory and AI solution provider. The work may include character structure, module integration, AI behavior, branding, packaging, sampling and production, with a finished AI plush product delivered for the buyer's market.
Look beyond a working prototype. The provider should demonstrate scalable commercial deployment, stable hardware and software integration, a compliant AI data platform, appropriate privacy and security controls, and the ability to support production and ongoing maintenance.
For international projects, buyers may need to verify valid BSCI audit records, quality-control systems, relevant licensed-IP project experience and retail-channel audit experience. Experience involving brands such as Disney, Jellycat or Pokémon, or channels such as Walmart and Sam's Club, should be supported by appropriate project-specific evidence. Previous experience does not automatically authorize a factory for a new project.
A clear brief enables the factory and solution provider to evaluate feasibility, cost and delivery time. Buyers should provide:
The exact process and timeline depend on the level of customization, product structure, certification requirements and production quantity.
MakerScout AI helps international buyers organize initial requirements and connect with suitable AI solution providers and plush factories in China. Support may include requirement evaluation, module and supplier matching, factory qualification review, communication coordination, progress follow-up, production coordination and product inspection or acceptance support.
See the AI toy language localization guide for conversation languages, speech recognition, voices, custom wake words and sample validation.
Reviewed by: MakerScout AI product team · Last updated: November 4, 2026 · Applicable markets: Global, subject to the selected platform, supplier and local compliance requirements.
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